Description
VMC 1160 Vertical CNC Machining Center
The VMC 1160 is a high-precision vertical machining center designed for demanding industrial applications. Featuring a robust, integrated cast-iron structure and an advanced CNC control system, this machine delivers exceptional stability and repeatability when performing complex milling, drilling, tapping, and boring operations.
Key Features:
High Precision: Equipped with linear guideways that ensure superior cutting stability and long-term machining accuracy.
Advanced Control: Features an intuitive CNC control panel with a user-friendly interface to facilitate efficient operation.
Automatic Tool Changer (ATC): Includes an automatic tool changer, enabling continuous production without the need for machine downtime.
Chip Removal System: An integrated chip removal system optimizes workflows and simplifies maintenance.
Versatile Applications: Suitable for mold making, aerospace components, automotive parts, and a wide range of other precision machining sectors.
Combining reliability with high performance, the VMC 1160 is an ideal choice for manufacturers seeking high productivity and precision—all within a compact footprint that maximizes space utilization.
| Main technical characteristics | |||
|---|---|---|---|
| 2.1 Worktable | |||
| Table type | rotary-tilting table (A/C axis); | ||
| Table surface size | round, 850mm | ||
| Maximum load on the table | 600 kg (at 0°), 300 kg (when the A axis is tilted); | ||
| 2.2 Axis movements | |||
| Axis — Characteristic | Value | ||
| X — Travel | ≥ 1000 mm | ||
| Y — Travel | ≥ 900 mm | ||
| Z — Travel | ≥ 800 mm | ||
| A — Rotation angle | –120° / +120° | ||
| C — Rotation angle | 360° (continuous rotation) | ||
| 2.3 Spindle | |||
| Taper | HSK-100; | ||
| Coolant supply | Internal coolant supply through the spindle; | ||
| Maximum spindle rotation speed | 10,000 rpm; | ||
| Maximum torque | 400 N·m; | ||
| Drive type | motor-spindle with liquid cooling. | ||
| Torque graphs | Torque graphs reflecting all operating modes (S1-S6) | ||
| 2.4 Coolant system | |||
| Pressure | 50 bar; | ||
| Filtration system | multi-stage filtration. | ||
| 2.5 Tool magazine | |||
| Capacity | 40 slots; | ||
| Maximum tool weight | 8 kg; | ||
| Maximum tool diameter | 100 mm; | ||
| Maximum tool length | 300 mm. | ||
| 2.6 Accuracy (according to ISO 230-2) | |||
| Positioning (X/Y/Z) | ± 0.005 mm; | ||
| Repeatability (X/Y/Z) | ± 0.003 mm; | ||
| C axis | ± 10 arc seconds; | ||
| A axis | ± 10 arc seconds. | ||
| 2.7 Machine installation and maintenance area (overall dimension restrictions) | |||
| Maximum machine length | 7500 mm (including all covers, chip conveyor, control panel, and maintenance areas) | ||
| Maximum machine width | 5000 mm (including side guards, electrical automation cabinets, pull-out elements) | ||
| 3 CNC system and software | |||
| The numerical control system and software of the machine meet the following requirements: | |||
| CNC system — Siemens One (package 1750) | |||
| CNC control screen diagonal 21 inches; | |||
| Interface language — fully Russian; | |||
| Connection interfaces — Ethernet, USB; | |||
| Support for transferring control programs over the network — mandatory; | |||
| Possibility of integration into MES/ERP — presence of a data exchange interface OPC UA | |||
| Parameter / option | Value | ||
| CNC memory capacity, option | 100 MB, with expansion capability. Ensure the ability to start the control program in automatic mode from an external storage device | ||
| RTCP | Automatic trajectory correction when working with rotary axes; preserving the cutting edge position relative to the part | ||
| Adaptive Feed Control | Automatic feed adjustment in real time depending on the spindle load (power, torque) | ||
| 3D Tool Compensation | Compensation of tool geometry on all axes (length, radius, orientation); integration with the measuring probe | ||
| Conversational programming ShopMill | Ability to create and edit control programs directly on the machine, without CAM systems | ||
| Thermal Compensation (thermal compensation) | Automatic correction of thermal deformations based on temperature sensor data (mandatory correction for spindle, machine bed, slide, table). | ||
| 4 Standard equipment of the 1st machine (minimum) | |||
| Parameter / option | Requirements | ||
| Protective enclosure | Full casing of the working area, protection against chips and coolant | ||
| Lubrication system | Automatic centralized lubrication system for guideways and ball screws | ||
| Cooling system | External coolant supply | ||
| Cooling system for spindle, ball screws | Internal cooling to maintain optimal operating temperature of the equipment (screw, supports, nut) | ||
| Chip conveyor | Automatic chip removal conveyor with unloading into a container | ||
| Work lighting | Built-in LED lighting of the working area | ||
| Signal lamp — beacon | Three-color light indicator of machine status | ||
| Door interlocks | Electrical interlocking of protective enclosure doors | ||
| Electrical equipment | Standard control cabinet and set of electrical wiring | ||
| Service tool | Set of tools and accessories for machine maintenance | ||
| Leveling elements | Bolts and supports for precise machine installation | ||
| Safety signs | Warning stickers and safety signs | ||
| 5 Additional options and accessories for the machine | |||
| Parameter / option | Qty | Type | Requirements |
| Measuring probe (laser) for tool calibration | 2 pcs. | Renishaw NC4 | For monitoring tool length/radius, 100 mm. |
| Measuring probe for workpiece | 2 pcs. | Renishaw OMP60 | For measuring the position and geometry of the part |
| Receiver for the probe | 1 pc. | Renishaw RMI-OMI | Receiving device for probes and sensors, compatible with the CNC system. |
| Automatic tool calibration system | 1 pc. | NC4 + receiver + software | Full integration into the CNC system |
| Machine kinematics measurement | 1 pc. | Article 6FC5800-0BP75-0YB0, code P75, ID MCS5110 | Measurement of machine kinematics in automatic mode with a measuring probe, with recording of results in the machine system parameters. |
| Master Tool (reference tool) | 1 pc. | Standard tool with precision grinding | For calibrating the remaining tools |
| Linear optical scales on X, Y, Z axes | 1 set | Optical linear encoder | To achieve accuracy ≤ 0.005 mm |
| Coolant filters | 3 sets | Compatible with TSC | For multi-stage filtration of the cooling liquid |
| Manual coolant supply gun | 1 pc. | Manual coolant supply gun | Type: flexible hose with gun and adjustable nozzle Length: 2 m Material: resistant to oils and chemicals |
| Manual air supply gun | 1 pc. | Manual air supply gun | Type: flexible hose with gun and adjustable nozzle Length: 2 m |
| Coolant vapor exhaust | 1 pc. | — | — |
| Tool magazine | 1 pc. | Chain (carousel) with side arrangement | CAM TYPE |
| Oil skimmer | 1 pc. | Belt-type | Separation of oil from coolant |
| Machine washdown (coolant shower) | 1 pc. | Peripheral | Quickly removes chips and fine swarf from the cutting zone and inclined machine surfaces |
| Blowing the tool with compressed air during operation | 1 pc. | Spindle periphery | Reduction of tool wear |
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